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How To Build A Drum Smoker

How To Build A Drum Smoker

How To Build A Drum Smoker

Michael Major by Michael Major
April 20, 2021
11

The practice of smoking meat dates back to prehistoric times, not long after primitive humans discovered fire. Since then, smoking meat has been an invaluable tool for preserving meat long term.

There are two main styles of smoking meat, hot and cold smoking.

Hot smoking takes place at temperatures between 225 and 300 degrees Fahrenheit. This process cooks the meat, so it is not appropriate for food preservation.

Cold smoking occurs at temperatures below 90 degrees Fahrenheit and acts to dry the meat removing all moisture, making the finished product suitable for long-term storage.How To Build A Drum Smoker

Why Build a Drum Smoker?

Besides being inexpensive or even free to construct, the drum smoker can be used for both hot and cold smoking by simply tweaking how you go about using the smoker.

The drum smoker takes up a small footprint, so it does not require a lot of space unlike a smokehouse or offset smoker.

What is the Difference Between a Drum Smoker and a Smokehouse?

A smokehouse is best suited to preserve food through the cold smoking process, whereas a drum smoker is mostly used for hot smoking of meat.

Related: How to Build a Smokehouse In Your Backyard (with Pictures)

This is not to say that you can not cold smoke in a drum smoker because you definitely can; it simply takes more time and effort to get the smoker to stay at temperatures low enough for cold smoking.

Smokehouses often have smoke piped into them from an outside source which allows the smoke to cool before it arrives at the meat; in a drum smoker, the fire is directly below the meat, which means that heat will always be an issue that you will be battling.

Placement of the Drum Smoker

This is a serious concern since this smoker will have smoke billowing out of its top every time the lid is opened. You have to keep the direction of the prevailing wind in mind and do not place the smoker in such a way that smoke will be blowing into your home.

Be mindful of your neighbours as well. They may not like having plumes of smoke waft through their property.

Construction of the Drum Smoker

The construction of this style of smoker is not difficult but does require cutting and drilling of metal, so be aware of the risks involved and take safety precautions.

Always wear hearing protection, gloves and eye protection when cutting metal.How To Build A Drum Smoker

Tools

  • Angle grinder with a cutoff wheel
  • Drill with bits and drivers
  • Propane Torch

Materials

  • 55-gallon steel drum with lid
  • Stainless steel rods at least 3/16th of an inch in diameter
  • Hinges
  • Thermometer

Preparing the Drum

#1. To prepare the drum, start by scrubbing it inside and out with a stiff scrub brush and some degreaser. Then rinse it with clean water.

#2. Burn off oils and paint from the inside and outside of the drum with a propane torch or a very hot fire. Don’t forget to burn the lid as well.How To Build A Drum Smoker

The propane torch method is preferred because you will need to get the drum to around 1500 degrees Fahrenheit to sufficiently burn off any contaminants.

#3. Once the drum has gone through its trial by fire, give it a good brushing with a stiff brush or wire brush.

Alternatively, you could use a wire wheel on an angle grinder. Your goal is to remove any ash that has accumulated.

Building the Smoker

#1. Layout and cut a rectangle-shaped door large enough to feed the smouldering fire that will be at the bottom of the smoker.How To Build A Drum Smoker #2. Cut this door out with an angle grinder or cutting torch.

#3. Attach the door to the drum with hinges. You can either drill bolt holes, attaching the door to the hinges and drum with bolts and nuts, or welding the hinges.How To Build A Drum Smoker #4. Paint the drum and the lid with high-temperature paint, such as the type used on barbeques.How To Build A Drum Smoker #5. Drill holes near the top to fit the stainless steel rods. Make these holes a little larger than the diameter of the rods.How To Build A Drum Smoker #6. Drill a hole to mount a thermometer close to where the meat will be hanging. Then install the thermometer.

#7. Season the drum by coating the interior in vegetable oil or lard, then start a fire in the bottom of the smoker, heating it to around 250 to 275 degrees Fahrenheit for a couple of hours.

#8. Finally, install the stainless steel rods and you are ready to smoke.

Lighting the Drum Smoker

Lighting a drum smoker is not as simple as starting a fire at the bottom of the drum. The goal is to produce smoke, not flame, and to do this, we will use charcoal to get our flavouring wood smouldering. Do not use briquettes treated with lighter fluid; instead, use a coal chimney.

Once you get the coals burning, you can place them in the bottom of the drum. Close the lid and let the coals burn to bring the internal temperature of the smoker up to the temperature that you want to smoke at.

The door that is at the base of the smoker is used to regulate the temperature. The further you open the door the more oxygen is allowed into the drum smoker to feed the fire.

More oxygen means a hotter fire and a higher temperature smoke, whereas less oxygen means the fire will not burn as hot and the temperature of the smoker will be lower.

Smoking Meat in The Drum Smoker

While cold smoking in a drum smoker is possible it will be challenging. One option is to use a cold smoke generator in the base of the smoker instead of a fire, or you could place the fire on one side of the drum and hang the meat on the other.

Related: Be Aware Of This When You Smoke Your Meat!

Regardless of whether you want to hot smoke or cold smoke you’ll want to light the smoker and let it heat up for around two hours, bringing it up to temperature making sure that the drum smoker is maintaining the temperature that you want. Use the door in the base to regulate the temperature.Cold smoking

Next, hang the meat that you want to smoke on the stainless steel rods and close the lid. Do not open the lid unless you need to. Instead, simply monitor the temperature with the thermometer that you have installed.Smoking meat

When hot smoking you can use a meat thermometer that you can read from the outside of the smoker to see how the cook is progressing.

To extinguish the smoker simply close the door and lid until the fire is extinguished.

Concluding Thoughts

Smoking is a flavorful and fantastic way to cook meats, but by simply lowering the temperature of the smoker we can also use smoke to preserve meat.

A drum smoker is a build that most of us can achieve success at with relative ease with minimal expense, but the process of smoking meat has a learning curve that is only overcome by taking the time to experiment and get to know your smoker.

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Comments 11

  1. WILLIAM says:
    2 years ago

    We use this method to cook/smoke chickens every year on Memorial day, but we use 2 drums welded together to get the chicken up out of the heat a bit.

    Did you like this comment? 6
    Reply
  2. Illini Warrior says:
    2 years ago

    I think there’s room enough in that barrel height for more than just one layer of meat >> grills rather than hanging racks …

    never heard of a totally closed smoker – can only see an adjustable flue outlet ….

    Did you like this comment? 3
    2
    Reply
    • NormalChuck says:
      2 years ago

      Ahha! The Illini Warrior is on duty. If you read it again I’m
      sure you’ll find more to nitpick.

      Did you like this comment? 6
      3
      Reply
      • Judge Holden says:
        2 years ago

        I’ll help nitpick, that’s a lot of labor to spend on an old barrel that will rust/burn through in a year or less.

        Did you like this comment? 5
        3
  3. Wilmac says:
    2 years ago

    Hi Claude,

    We use a barrel smoker as well. One thing I have done to make things easier. Went to a local farmer and got a round disk he had replaced. Welded a small flat plate on the bottom to hold it up. I cut to bottom out of the barrel. I light the charcoal in the disk. When it is burning good I simply set the barrel over the disk.

    Did you like this comment? 4
    Reply
  4. left coast chuck says:
    2 years ago

    Off topic but I think it is important to post given recent conversations about ammo.

    The CMP is the Civilian Marksmanship Program whereby the U.S. government sells surplus firearms to members of gun clubs to maintain civilian marksmanship.

    It was started after the War of Northern Aggression because of the abysmal marksmanship exhibited by Union troops during that dismal period in our history.

    Dear CMP Family,

    The CMP advises to not use .30/06 ammunition in M1 Garands, 1903s, and 1903A3s that is loaded beyond 50,000 CUP and has a bullet weight more than 172-174gr. These rifles are at least 70 years old and were not designed for max loads and super heavy bullets. Always wear hearing and eye protection when firing an M1 Garand, 1903 and/or 1903A3 rifle.

    This warning is an update/addition to the Ammunition section in the Read This First manual enclosed with each rifle shipment (M1 Garand manual-page 6 and M1903 manual-page 10).

    Be advised. Even an 03A3 cam’t take a hot load even though it is “newer” and is a bolt action.

    There are low serial number 03s that should not be fired at all. If you have an 03 and are not sure if it is in the DO NOT FIRE group you can easily check the numbers involved on line. Yes, I know some advise as long as you are using light loads it is okay. It is until the bolt comes back and performs a field exodontic procedure on several teeth, rips up your tongue and breaks your jaw in the process.

    Did you like this comment? 4
    2
    Reply
  5. Clark says:
    2 years ago

    Wouldn’t it be better if it was covered?

    Did you like this comment?
    Reply
  6. Andre says:
    2 years ago

    is it safe to have that drum painted?

    Did you like this comment?
    Reply
    • left coast chuck says:
      2 years ago

      Use engine paint on the outside if you like. Don’t bother using any kind of pain on the inside. Soot will cover it up after first use and it eventually will burn off. It is only heat resistant, not fireproof.

      Did you like this comment? 2
      2
      Reply
  7. Spike says:
    2 years ago

    What keeps the lid from falling in the barrel?

    When cutting the bottom door, make the first cut where the hinges will go and mount the hinges. Then make the other 3 cuts. It will be a perfect alignment for the door then.
    What kind of barrel has those heavy ribs around it? I’ve not seen those kind before.

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    Reply
  8. Jeff says:
    2 years ago

    If you want a cold smoker mainly then just use the drum as your heat source & make 2 additions to it, add a 3″ chimney pipe out of the side & add a small door at the top or bottom, preferably bottom on the other side for a breather, them pipe it over to another meat holder as a cedar box and let the smoke travel to the box & escape thru little holes that will help control temp, BOOM COLD SMOKER, want a hot smoker?, Shot off the pipe going to the cedar box & just use the drum.

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    Reply

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